Orthogonal Ground Gear With Ultra-Long Integral Shafts For Industry
The combination of orthogonal ground gears and ultra-long integral shafts demonstrates significant advantages in terms of precision, rigidity, transmission efficiency, space optimization, noise and vibration reduction, as follows:
1. Ultimate Transmission Precision
▶Orthogonal gear: Utilizes high-precision gear grinding technology, ensuring extremely high tooth surface meshing accuracy.
▶Ultra-long integral shaft: Through integral manufacturing, assembly errors of traditional segmented shafts are completely eliminated, greatly improving the shaft’s coaxiality.
▶Combined effect: The repetitive positioning accuracy and meshing accuracy of the entire transmission system can reach the micron level, enabling precise control of motion trajectories. It is perfectly suitable for "micron-level transmission" scenarios such as semiconductor processing and precision machine tools.
2. High Rigidity and Strong Load-Bearing Capacity
▶Grinding gear: After processes like "heat treatment (carburizing, quenching, etc.) + grinding", the tooth surface has high hardness and uniform contact stress distribution, significantly enhancing load-bearing capacity to handle heavy-duty transmission.
▶Ultra-long integral shaft: The integral structure has no segmented connection gaps, granting extremely strong overall rigidity to stably transmit large torque and impact loads.
▶Combined effect: It meets the high-load demands of heavy industrial scenarios and maintains stable transmission under heavy loads, reducing deformation and vibration.
3. Compact Space and Efficient Transmission
▶Orthogonal shaft layout: Can "compress the length of the transmission system", helping equipment such as AGVs and precision reducers achieve compact design and saving installation space.
▶Ultra-long integral shaft: Directly caters to "long-distance transmission" needs without complex segmented connections, further simplifying the structure and saving space.
▶Transmission efficiency: Grinding gears themselves have high transmission efficiency, and integral shafts reduce connection losses, resulting in better overall transmission efficiency and lower energy consumption.
4. Low Noise, Vibration Damping, and Long Service Life
▶Low noise & vibration damping: The gear grinding process makes gear meshing smoother, greatly reducing impact and friction; the integral structure of the ultra-long shaft further minimizes vibration transmission gaps, leading to lower noise and vibration during operation. This suits "low-noise scenarios" such as medical equipment and service robots.
▶Long service life: High-precision processing + integral design reduce wear points. Combined with wear-resistant materials and heat treatment processes, the service life of components is significantly extended, cutting down maintenance frequency and costs.
In summary, the combination of "orthogonal ground gear + ultra-long integral shaft", through the synergy of "precision processing + integral design", resolves pain points of traditional transmission systems (e.g., "insufficient precision, poor rigidity, space redundancy, and high noise"). It serves as a core advantageous solution for high-end equipment transmission systems, spanning from precision light industry to heavy industry.
| Advantage Category | Component | Core Features |
| Ultimate Transmission Precision | Orthogonal Gear | Applies high-precision grinding for ultra-accurate tooth meshing. |
| Ultra-long Integral Shaft | Integral manufacturing eliminates assembly errors, improving coaxiality. |
| Combined Effect | Achieves micron-level precision (e.g., semiconductor processing). |
| High Rigidity & Load-Bearing | Ground Gear | Heat treatment + grinding enhance tooth hardness and load capacity. |
| Ultra-long Integral Shaft | Integral structure (no segmented gaps) ensures strong overall rigidity. |
| Combined Effect | Meets heavy-industry high-load needs with stable transmission. |
| Compact Space & Efficient Transmission | Orthogonal Gear | Orthogonal layout compresses system length for compact equipment design. |
| Ultra-long Integral Shaft | Fits long-distance transmission, simplifying structure and saving space. |
| Combined Effect | Delivers high transmission efficiency with reduced energy consumption. |
| Low Noise, Vibration Damping & Long Service Life | Ground Gear | Grinding enables smooth meshing, reducing noise and vibration. |
| Ultra-long Integral Shaft | Integral structure minimizes vibration transmission gaps. |
| Combined Effect | Extends service life and cuts maintenance (e.g., for medical devices). |
DINGSCO Precision Gear Solutions — Pioneering Force in Equipment Transmission
Core Advantages: Cutting-Edge Equipment × Digitalized Processes × Full-Cycle Services
As a leading precision gear manufacturer, DINGSCO specializes in customized production of micro high-precision spiral bevel gears and hypoid gears through our multiple CNC seven-axis five-linkage spiral bevel gear grinding/milling machines and Gleason spiral bevel cutter technology. With DIN 6 precision class (tooth profile error ≤ ±5μm), 95%+ transmission efficiency, and ultra-high reduction ratios, we deliver reliable transmission solutions for robotics, motor drives, new energy vehicles, and more.
Why Choose DINGSCO?
✅ High Precision: Achieving DIN 6 grade accuracy, leading the industry in controlling tooth profile errors.
✅ High Efficiency: With a single - stage reduction ratio of up to 300:1, and a transmission efficiency of over 95%.
✅ Durability: 40% lower lifecycle cost, <0.5% failure rate.
✅ Fast response: The digital process can shorten the delivery cycle to 20 working days.
Contact Us Soon for gear optimization proposals and 3D meshing simulations!
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